Auteur Topic:  Nieuwe N55 F reeks CSF High Performance intercooler  (gelezen 114 keer)

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Offline Peter@Pure

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Nieuwe N55 F reeks CSF High Performance intercooler
« Gepost op: 11 november 2017, 21:10:17 »
Hi Guys,

We are late 2017 now and it's already over 2 years since I got my hands on the Wagner EVO2 competition/performance intercoolers to compare them versus the ATM intercooler. While those intercoolers are really good, since then there are more and more N55 cars running a Pure Stage 2 turbo at 20+ psi and plenty of logs have passed and IAT's went up to 50-60c (120-140f). With plenty of fuelling options available to reliably get those big hp numbers this also means the 2nd gen of F series intercoolers are having a harder time keeping IAT's down on our cars.

This time around it's CSF (http://csfrace.com/bmw-radiator-splash) that made a new F series N55 intercooler and were looking for someone to do some on the road testing on them. As an enthousiast I could not pass up on the opportunity. After Ravi told me some general specs of the FMIC I was quite anxious to get my hands on the unit.
Here are the official details from the site:
- Stepped core design for maximum surface area contact and internal intake air-flow volume. Largest ìdrop-in fitî intercooler available in the industry.
- Designed with 3D scanning / rapid prototype technology to ensure precise fitment and maximum surface area utilization. Lab tested on CSFís in-house wind tunnel.
- Rounded front face bar/plate design for optimized airflow through the core.*
- Drop-in fit design for an easy & quick plug-and-play installation. Complete with OEM style ìQuick-Connectî inlet/outlet connections.
- Fully reversible back to OEM spec with no modifications needed.
- Available in silver (#8115) and matte black (#8115B)
- Lifetime warranty.
- Fits the following applications: BMW F30, F32, F22, F87 M235i, M2, 328i, 428i, 335i, 435i, N 55 intercooler
- ~40 *F drop in temperatures when compared to the OEM intercooler after multiple repeated runs.
- Power increase of 15-20 hp on stock cars, 25+ hp on modified vehicles.

Here are a few more details:
- It's a bar and plate design intercooler
- It weighs +- 30lbs (13.6kg)

And some pictures:





To me that sounds like a perfect intercooler for the street. Bar and Plate type cores can typically take up a lot of heat but once hot they take a bit more time to cool down (release the heat) compared to Tube and Fin cores. Which means for the street the cool down usually is not as big of an issue.

Ravi had 6 test samples ready for the SEMA show. He was so kind to send me one of those 6 over to test it.

Since my M135i has been replaced by a F80 M3 earlier this year I needed to ask one of my customers if he wanted to help out testing the car.
Alexis was so nice to provide us with his F87 M2 for a whole evening so we could do our testing. The M2 is running a Pure Stage 2 turbo upgrade, Fuel-IT Port injection system, downpipe, chargepipe and JB4 tune. Here is a picture of Alexis' Beast M2!


Unfortunately on the planned night the roads were damp and it was quite difficult putting the power down. So we had to lower the boost from 24 psi to 18 psi for the runs. Last time when we tested the Wagner units, the pure stage 2 turbo at 17-18 psi was heating the air up to 185c (365F) pre fmic. Outside temps were 6.5c (44F) during testing.

With the cool ambient temperature I figured we would have a hard time heating things up and there would not be much difference. The M2 had a Wagner EVO2 Competition intercooler on it. Previous testing showed the Wagner EVO2 Competition (tube and fin) performed similar in cooling compared to the EVO2 Performance (bar and plate) but offered a faster recovery. So off we went in the M2.

We did the following runs:
- JB4 Map1 for around 18 psi of boost
- A long pull from low speed to 240 kph (150 mph) to see how much heat it can absorb.
- 4x shorter pulls from 80 kph (50 mph to 130 mph), immediately brake and go at it again. This to not give the FMIC cooldown time.

First the runs with the wagner unit.

These are some 3-4-5th gear pulls. As you can see the starting temp is around 17c (64f) and it goes up as we keep doing these repetitive pulls. The end temps range from 24c (75f) in the first pull to 30-31c (87-88f) in the other 3 pulls.

Then a low speed run up to 240 kph (150 mph) run with the wagner.

Intake temps start around 20c (69f) and go up to 33c (92-93f). A delta of 13c (21-22f)

Conclusion: Intake temps of 30-33c arent a problem for the N55. Given outside temp was only 6.5c (44f) you can imagine when doing similar runs mid summer when ambient is 20-25c or higer (68-77f or higher) the IAT's will go up respectively. Also upping the boost a bit more means higher temps pre fmic (Pure Stage 2 at 21 psi of boost generates intake temps of 210c (410f) also putting more stress on the intercooler.

So we went back to the shop to install the CSF High Performance intercooler on the M2. Here are a few pictures of the wagner and the csf next to eachother.



It's hard to see on the pictures but the CSF is larger than the Wagner. 17 rows vs 14 rows. The Wagner came off the car without issues. And the CSF was put back even faster. Once done we were back on the road very curious how it would perform.

Here are the 4x shorter runs with the CSF unit.

Starting temp was 15.5c (60f) and doesn't go up by match at all. It seemed to heat up during braking (engine bay heat?) before the next run. However at the end of the 4th pull IAT's were touching 26.5c (80f). So around 4-5c (8-9f) cooler than the Wagner unit.

What about the low speed to 240 kph (150 mph) pull then?

Intake temps go from 25c to 30c (77f to 87f) so a very small increase of 5c (9f) only.

Here are 2 more pulls 3rd gear deep into 5th.
Wagner first:

The wagner goes from 23c (75f) to 30.5c (87f).

CSf Next:

The CSF goes from 23c (75f) to 26.5 (80f) only.

Conclusion:
Is there any conclusion that can be made then? I would say yes we can. The CSF can absorb more heat and it shows in the IAT's. In the longer runs IAT's stay clearly lower and even when you do back to back pulls where a bar and plate type core would be at a disadvantage compared to a tube and fin type core it still has lower IAT's. These results are from a N55 running around 480hp at these boost levels. I think on a stock turbo (tuned or not) the IAT's will stay very very low. Even on this setup IAT's are very good and there is a clear improvement from the previous gen fmics. We will see to get you a few more runs in at 24-25 psi boost from low to high speed to see the IAT's. Those will be added to the post later.

If I had a N55 engine and still in need of an intercooler or looking for an improvement in IAT's this is the one I would get. I heard from CSF that it will be available for purchase in the next month. We will also add these to our lineup like we have done with the CSF S55 products.


Kind regards,
Peter

ps: vanaf volgende maand ook bij ons leverbaar. Prijs 799 euro btw in. Ik krijg er 10 binnen. Te bestellen via www.pureturbos.eu
F80 M3 - 100-200: 4.9s
F20 M135i (sold) - 100-200: 6.26 s
peter@pureturbos.eu
peter@pureturbos.com
peter@protuningfreaks.com